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II. PVC Film

PVC film is mainly produced either by calendering or by extrusion. The quality of  film produced on extruder is of lower quality , less clear , and has  its own limitations.

The multi roll calendering, pre-cursor of the modern machine was originally developed in the mid 1800s for processing of rubber into sheets.

The rubber sheeting is still produced by calendering, which has also become the leading industrial process for the production of PVC sheeting of all kinds including for flooring.
Operationally a calender is a set of heated rolls to which hot, pre compounded plastic is fed, to be rolled out into continuous sheet as it passes through the consecutive roll nips.

In a PVC calendering line, the calender is preceded by a compounding and feed section and followed by a post calendering section, comprising the sheet take off, cooling, inspection and wind up unit.The main advantage of calendering over extrusion are high outputs and production rates, good product thickness control, ready automation, suitable for long and continuous runs. These features are largely responsible for the fact that most of PVC sheeting is manufactured by calendering, despite high cost of equipment and lower operational flexibility for short runs in comparison with the extrusion.

FENOPLAST LIMITED is the first company in India to manufacture PVC film, on a brand new imported, state-of-the-art calendering line from M/S.Battenfeld GmbH, West Germany.
The uniqueness of this calendering line is that it can produce both soft and rigid films. It has got an excellent feeding system in, the form of two stage planetary extruder, which gives an excellent homogeneity and a good profile for the PVC film.

Fenoplast Limited has a calendering line with a capacity to manufacture 400 MT of Soft and Rigid films per month.

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APPLICATIONS OF PVC Film

The different types of PVC film produced by Fenoplast Limited. can be classified as follows :

1. PVC soft clear film
2. PVC soft opaque film (sheeting)
3. PVC Blister pack flim -Non toxic
4. PVC Rigid film (Opaque)
   The applications of the above products are as follows :

1. PVC soft clear film

Stationery Applications
Electrical Insulation tape.
For safety glass lamination for automobiles

2. PVC Soft Opaque film (sheeting)

   Car automotive interiors for

   SUNVISOR
   DOOR TRIM
   DOOR SEAL
   ROOFTOP
   Stationery Applications

3. PVC Blister pack film

Extensively used for tablet and capsule packaging. With this film on one side and alluminium foil or paper on the other side, the film is thermo formed and filled with tablets or capsules.

Most of the Pharmaceutical industry switched over to PVC Blister pack,because of easier handling, tamper proof sealing, humidity barrier quality of the film and high output.

Blister pack is also used for packing of consumer goods such as shaving products, pens, toys, and also used in confectionary industry.

4. PVC Rigid film (Opaque)

   Stationary
   Playing cards
   Ready-made garments packing

PRODUCTS (PVC CLOTH)

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